The Advantages of Process Behavior Charts

Posted by Marbenz Antonio on May 17, 2022

Using Process Behavior Charts to Compare Red Bead Game "Willing Workers" and Baseball Teams – Lean Blog

The problem comes in the business world. It’s also comforting to know that many of them may be avoided with the correct tools. Process behavior charts can help with this. They are employed in a wide range of sectors, particularly in manufacturing, to determine if a process is stable and under control.

These graphs use a data-driven method to graphically monitor the performance of a process. They can also provide you the capacity to prevent issues from arising in real-time if applied appropriately. In the case of manufacturing, this implies that a business may avoid issues such as costly downtime. Process behavior charts are therefore a useful tool in this regard.

Aside from that, process behavior charts may do a great deal more. Here are a few more advantages.

Organizational Advantages of Process Behavior Charts

They alert you when a procedure is wrong

It might be difficult to determine whether a process is in crisis and needs to be changed. You can know when it’s time to make some changes by studying a control chart. As a result, these graphs act as an early warning system, alerting you when a process is going to go wrong.

As we all know, producing a subpar product can be expensive in a variety of ways in the manufacturing world. If your product is of poor quality, for example, you risk disappointing clients, who may jump ship and seek out the competitors. A process behavior chart may be used to identify a problem in its early stages and fix it before it becomes a major concern.


They keep the process from being tampered with unnecessarily

The rest of the time, a process operates as it should, therefore no changes are required. Tampering with it would be considered needless tampering, which might lead it to behave incorrectly. If you mess with it, you risk making it subject to variables that increase special cause variation, which is the last thing you want.

You can make educated decisions about the process by looking at a control chart, such as when to avoid interfering with what works. When a process is running smoothly, the variance along the centerline will be random. This is a good moment to instruct operators to do nothing and let the machine do its thing until the chart indicates differently.


They help to determine if your attempts to improve are successful

Imagine you have a process that is unstable and uncontrolled. You can change it, but how will you know whether your efforts were successful? Of course, by looking at a control chart. The chart can also notify you if your changes are having the opposite impact, worsening rather than improving the process.

Process behavior charts can help you predict the future output of a process in addition to measuring the impact of your adjustments. When a process is steady and under control, it may be predictable, and this sort of data can help you make better judgments.


They take the guessing out of process improvement

When it comes to improving procedures, some people are born with it. This helps them to identify exactly what is wrong and how to fix it. These individuals function on instinct, and glancing at a process behavior chart would only confirm what their gut instinct has already informed them.

Yet, not everyone has this innate skill, so they can use a control chart to level the playing field. If people rely on their intuition in this situation, they will be undertaking a lot of guesswork and will most likely fall victim to process myths.

There are many methods available to determine what is wrong with a process. Keeping all processes operating smoothly, especially in the manufacturing business, is critical for customer satisfaction and establishing a competitive edge. This is precisely what process behavior charts are for, resulting in the advantages listed above.


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